⚡ Design Custom Magnetics in Minutes — Not Hours

Our custom magnetic designs are generated using industry-standard electromagnetic design principles combined with detailed geometric modeling. The platform calculates the core size, air gap, winding configuration, wire gauge, thermal estimates, and electrical performance using established equations widely used in professional power-electronics design.

Each design is built from real physical constraints including:

• Core magnetic properties
• Window area and fill factor limits
• Current density guidelines for copper conductors
• Thermal estimates based on copper and core losses
• Practical winding arrangements and insulation spacing

These calculations ensure that the resulting designs are physically manufacturable and electrically realistic, not just theoretical approximations.

In addition, once a design is selected, the system automatically generates a parametric 3D SolidWorks model and manufacturing data based directly on the calculated geometry. This ensures the mechanical representation of the inductor matches the electrical design assumptions.

Because magnetic components are influenced by many factors—such as exact core material properties, manufacturing tolerances, winding techniques, and operating environment—the generated designs should be considered engineering-grade starting points suitable for prototyping and production development. For critical applications, we recommend validating the design with prototype testing and final verification in your target operating conditions.

Our goal is to dramatically reduce the time required to design custom magnetics by providing accurate, buildable designs that engineers can confidently take into prototype and production workflows.